So I just came across this thread while searching for something else. Excellent read and nice work! Any updates?
The timing is perfect as I am trying to decide between buying an LED fixture or making my own. I am leaning toward building my own because I have to be able to control it with my Profilux and I already have a number of heatsinks.
Now I am just starting to learn how DIY LED fixtures are built, so I may be confused as to how they are controlled with the Profilux. I see you are running 8 different types of LED boards and only 2 EVG boards which will only control 4 channels in total. I know you can run up to 3 drivers per channel, but which leds are you allocating to the different channels? Or am I confused as to what is controlled on a single channel?
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Old enough to know better,  not young enough to do it again, 
but my memory is so bad that I don't remember what went wrong the first time so I will probably make the same mistake! 
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