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Basically you use 1/4" ply for the centre panel and 3/4" solid wood usually sold as (1x whatever - 1/4" is lost in the planing process) for the edges. You use tablesaw or router to cut a 1/4" groove down the middle of one edge of all the edge pieces and then cut a 1/4" thick tenon in the ends of the top pieces which fits into the groove on the side pieces. You then cut the centre panel so it fits into the grooves. Assemble the edges around the centre panel with a few dabs of glue in the groove so the panel doesn't rattle. It's pretty easy if you work out all your dimensions beforehand so you know what you're doing. They end up looking something like this: ![]() My wood and ply came from Windsor Plywood, they have ready planed wood, though I used a planer to do my own because rough wood was cheaper. If you have any questions I'll do the best I can to help...
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SmallFry's 75 Gallon (Reef Eventually) Build Last edited by SmallFry; 10-30-2010 at 03:47 AM. |