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			 I'm building a HOB sump and given this sucker will hold ~50lbs of water, I bought some Weld-On 16. I've only ever used the water-like stuff before and always clamp-up my pieces and then apply it when everything is as I like it. 
		
	
		
		
		
		
			With the '16' though, it appears that you have to apply a bead and then assemble which makes making a box quite challenging. I know a number of people on here have used this stuff before -and more than likely built sumps and other 'boxes' with it. Any pointers or should I just stick to the water-like Weld-On 3 ? 
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	-Mark 29 Gal Bowfront w/24" LED Lights. DIY HOB Sump (5.4 Gal) MP40. Orange Spotted Watchman Goby, 2 Clownfish and a few hermits.  | 
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			#2  
			
			
			
			
			
		 
		
		
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			 I've been told Weld-On 16 is for filling gaps and fixing breaks so that is all I have used it for. If you're able to produce nice clean cuts Weld-On 3 will give you a much nicer finish. 
		
	
		
		
		
		
			
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	"We shall dive down through black abysses... and in that lair of the Deep Ones we shall dwell amidst wonder and glory forever." - H.P. Lovecraft Old 120gal Tank Journal New 225gal Tank Journal May 2010 TOTM The 10th Annual Prince George Reef Tank Tour  | 
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			#3  
			
			
			
			
			
		 
		
		
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			 I've had good results in the past with weldon-on 3 but I've never done a) anything this heavy b) anything that held water before so when I saw that weld-on 16 was 'high strength', I naturally grabbed some  
		
	
		
		
		
		
			
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	-Mark 29 Gal Bowfront w/24" LED Lights. DIY HOB Sump (5.4 Gal) MP40. Orange Spotted Watchman Goby, 2 Clownfish and a few hermits.  | 
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			#4  
			
			
			
			
			
		 
		
		
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			 Instead of welding the piece that hangs off the tank, why dont you form it, then weld the box onto it. Just a thought, it will be stronger. 
		
	
		
		
		
		
			
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	210g Display  | 
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			#5  
			
			
			
			
			
		 
		
		
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			 Actually, that's the plan. I'm making a box; there will be a cutout at one end which will be the spillway back into the tank and the whole box will hang on a piece that I will heat-bend into a U shape and then bond to the box part. 
		
	
		
		
		
		
			That will be plenty strong. In fact, I'm pretty sure that weld-on 3 will be fine for the box as well but I 'discovered' this thicker, and supposedly stronger weld-on 16 and bought a tube to try and thought it would be good for the box -until I found it was a gel and not a water-like substance. 
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	-Mark 29 Gal Bowfront w/24" LED Lights. DIY HOB Sump (5.4 Gal) MP40. Orange Spotted Watchman Goby, 2 Clownfish and a few hermits.  | 
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			#6  
			
			
			
			
			
		 
		
		
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			 I have used the 16 to octopuss proff our acrylic tank, and it worked out fine. I found it to be a little more forgiving and just as strong, IMO. 
		
	
		
		
		
		
			
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	210g Display  |