My sump is really small compared to what most with a 225 run. I also only tossed a single baffle in there...maintains water height for my skimmer. There are many ways to make a sump I'd just make sure it has enough room for whatever you want to put in it. Even if it doesn't, plumb another tank into it like I've done for my fuge. Use what you have for spare tanks...biggest one that will fit in your stand.
Not exactly any great ideas. Then again we are talking about a glass box to hold a pump and some heaters =)
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