Quote:
Originally Posted by mr.wilson
There is no head loss with a closed loop even if you locate the pump in a basement because the intake is at the same height as the return. There is some friction loss if you use too many elbows, but Tigerflex hose minimizes it. Powerheads are a poor choice for added flow because they do not have adequately diffused intakes so they can injure livestock. They also cause heat transfer, vibrations, stray current, and poor flow dynamics. An external pump closed loop has a higher upfront cost but lower operational cost and more longevity (10-20 year pump life vs. 4-6 year pump life). The popularity of powerheads stems from low $50 increments needed to implement them. If you are on a budget, they get the job done without major drawbacks, but in the long run the cost more, require more maintenance and are less efficient.
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Comments like this make me question your design experience, while I wouldn't expect most hobbyists to understand pipe dynamics I would expect an experienced designer to understand some basics regarding flow mechanics in piping systems. Static head is only one part of head loss and even with correct pipe sizes and flexible pipe friction losses are large and plumbing the pump into the basement would add huge losses from friction. You can never completely avoid elbows, tees, unions, and ball valves. These all add significant losses. In addition adding systems to rotate flow will also add significant losses. But your major losses will always come from pipe length and over time your roughness factor increases adding more friction to the system.
On the average return plumbing friction losses will usually add about the same head pressure as the static head. For example, with proper pipe sizing, if you have 4 feet of static head your total head loss will be around 8 feet total. Closed loops always have more plumbing than returns, more outputs and more elbows. In one of my previous setups I used two dart pumps, one on the return the other on a closed loop which used an 4way OM with four outputs. I got more flow through my return than through my closed loop and the maintenance required to keep it working properly and the added complication and noise was enough to prevent me from doing a similar system.
A good power head like a controllable tunze or vortec is a far superior option. They can be controlled by microprocessors and tuned to a frequency that matches your tank dimensions resulting in maximum water movement with minimal power consumption. The flow control is electronic which allows for unlimited possibilities for both flow control and dynamics. To say a closed loop can do this better is just being closed minded. You're comparing a $1000 elaborate closed loop system to a $50 maxijet, try comparing apples to apples. They also produce much less vibration than most external pumps and will always come out on top in efficiency. Heat transfer through a Tunze is minimal wouldn't add sufficient heat to a system to require cooling. Vortecs have there motors external so they would add even less heat to the system.
The only real advantage to a closed loop is that intakes and outputs can sometimes be hidden better, however both Tunze and Vortec offer solutions for this as well. Closed loops can also be a better alternative for extremely large aquariums where you simply can't get power heads large enough but most hobbyists don't have tanks that large.
I've used Tunze power heads in my tanks and others I maintain for well over 5 years and the very few problems I have had where quickly fixed free of charge by the manufacturer despite the fact that the warranty was expired and I had no proof of purchase. I can't say the same for many external pumps I have used which have certainly proved to be less reliable than the power heads I've used. External pumps that use external motors are far from reliable, seals often fail which quickly leads to bearing failure.
Closed loops are usually done as a cheaper alternative to expensive power heads, not the opposite. And the they slowly being phased out as more and more advancements are being made with DC power heads. An external DC pump could make a come back for CLs but so far something reliable and cost effective hasn't been made available to us.
Head Loss Info, FYI
Excel Sheet
http://www.advancedaquarist.com/issu.../featurejp.htm