It seems to me, and I only speculate of course (just some random rambings on my part here...), but if the sump conformed perfectly to the inside dimensions of the stand, then this sump-inside-the-stand-idea also leverages some of its strength from the stand, not only the multiple edges and whatnot from the baffles. ...
Which kind of leads me to ...
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Originally Posted by spikehs
How would you go about glueing baffels into a rubbermaid anyways, as they do bow a bit?
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I'm guessing here since I haven't done it myself, but .. Use a lot of silicone, and make an external wooden frame of some sort for the rubbermaid to prevent bowing.